First, the full line technical parameters
1, the production of cardboard width ≤ 1450mm
2, the maximum thickness of the production of cardboard 5mm
3. Production speed 0-25m/min
4, the total installed power 45Kw

Second, the stand-alone name and description
(1) Double-roller shaftless hydraulic paper holder 3 sets (6 rolls of paper)
Hydraulic shaftless type; maximum paper bearing diameter Φ1400mm; maximum paper feeding weight 2.4T, maximum paper width is 1450mm, minimum paper width is 500mm; hydraulic cylinder controls translation, flipping, clamping;
1, effective paper width ≤ 1450 with expansion paper clip
2, carrying weight: 1.2T / volume
3, installed power: 7.5 KW
4, pneumatic brake
5. Two rolls of base paper on a paper holder can be used to separate the upper and lower sheets and lift.
(2) Preheater: (1 set)
It consists of preheating roller and guide roller. One side guide roller can be adjusted to increase the preheating area of the paper. The raw paper is adjusted before the glue is applied to shorten the glue curing time. Steam rotary gas head: 1.2 inches, with brake device
1) Preheating roller: 5, roller diameter: Φ300mm × 14mm (hard chrome plating) with pressure vessel license
2) Guide roller: 10, roller diameter: Φ104mm × 10mm (hard chrome plating)
(3) Five-layer single-sided coating machine 1
This machine adopts five-layer single-face glue method, which is selected by dipping roller, rubber roller coating and three-roller combination of platen roller. By adjusting the distance between three rollers to control the amount of glue, the glue is even, and the rubber roller is resistant. mill. With automatic on-and-refill, stainless steel plastic basin automatic overflow glue control plastic basin glue
(1) Dip roller is selected from ¢156 steel pipe for precision grinding and forming
(2) The rubber roller is made of 20# seamless pipe, which is coated with acid and alkali rubber (neoprene rubber) for finishing (roller outer diameter ¢130), and the thickness of rubber layer is not less than 2cm.
(3) ¢85-¢86 seamless steel pipe for platen roller; processed and ground
(4) The plastic basin is made of 1.2mm 316 stainless steel plate and equipped with automatic overflow reflow device.
(5) Installed power 3Kw frequency conversion speed regulation and line synchronization
(6) Configure the pneumatic pumping pump set.
(4) Two-roller press machine 2 sets
The machine adopts upper and lower double roller pressing to make the cardboard after lamination to be pre-formed. The upper and lower rollers are lifted and extruded by synchronous transmission, and the pressure and the pressing height are provided with adjustment functions. The upper roller cores are all made of seamless steel tubes, and the lower roller surface is coated with neoprene and then finished.
a) The rubber hardness (Shore hardness) of the lower roller is 70°~80°
b) Pressing cylinder ¢ 120×50 adjustable cylinder
c) One side adjustable (plus pressure reducing valve)
d) The installed power is 3Kw, and the frequency conversion adjustment is synchronized with the whole line.
(5) Multi-roll press synthesis machine
This machine adopts 8 sets of up and down synchronous press, pneumatically controlled pressure, which can further compact and flatten the pre-pressed paperboard.
(1) The upper and lower pressure rollers are separately polished by the seamless tube after the surface is oxidized and then hard chrome or coated.
(2) Pressing cylinder: the two ends of the cylinder are separately adjustable (plus pressure reducing valve)
(3) Speed is synchronized with the whole line
(4) Shaped rolls: 16 pieces, roll diameter: Φ100mm × 8mm (hard chrome plating)
(6) Cardboard traction slitting machine
The paper separation section and the traction section are variable frequency transmissions, with 3 sets of circular knife slitting cardboard, with traction device, longitudinal cutter with manual translation function, the translation amount is: ±50mm
1) Paper separation roller: 2, roller diameter: Φ100mm × 12mm (hard chrome plating)
2) Traction roller: 4, roller diameter: Φ120mm × 27mm (outer rubber, rubber layer thickness: 15mm)
3) The traction roller is pressurized: manual adjustment
(7) Synchronous cross-cutting machine 1 set
This machine adopts hydraulic upper and lower cross cutter cutting, servo tracking cutting return, PLC touch screen, encoder program control, cutting precision ≤±1/1000mm, shear thickness: 1-5mm Installed power: 4Kw
(1) Hydraulic shearing, servo tracking cutting back
(2) PLC, touch screen, encoder program control, fixed length cut
(3) PLC and touch screen adopt Taiwan Delta. Among them, PLC adopts high-speed operation series.
(4) Encoder, proximity switch, Japan Omron
(5) Servo motor Mitsubishi Japan
(6) High-speed tool steel for upper and lower blades
(7) Ball screw adopts Taiwan brand to ensure accuracy and durability
(8) The presser foot is elastic and flexible
(9) The hydraulic system and oil circuit adopt domestic famous brand
(10) Cutting cardboard thickness 1-5mm
(11) Installed power 8KW
(8) Unloading conveyor 1 set
(1) used to cut the stacking code
(2) Belt conveyor
(3) Frequency conversion adjustment conveying speed
(4) Installed power 0.75KW